Inside Our Chair Production Process

At Alliance Seating, speed and quality go hand-in-hand. Our start-to-finish process for manufacturing operator and task chairs is designed for efficiency without ever compromising craftsmanship. Here’s a behind-the-scenes look at how we turn orders into ergonomic seating, ready for delivery within just 24 hours.

Order Placement

Every order begins its journey via email and is entered into our bespoke production software. Built specifically to support our manufacturing flow, this system ensures that every detail is captured and tracked from day one.

Fabric Cutting

Using our state-of-the-art CNC cutting machine – installed last year to enhance precision and productivity – we cut each fabric panel to exact specifications, setting the stage for a flawless finish.

CNC_cutting_fabric

Sewing Preparation

Fabric panels are passed through the overlocker, where drawstrings are sewn in to prep them for pressing. This step ensures a secure, professional fit.

Seat & Back Assembly

On the press, the fabric and foam are neatly stapled to the seat and back components. This is where form meets function, creating the core structure of the chair.

Backrest Fitting

Next, we attach the back bars and ratchet mechanisms, critical elements for ergonomic support and adjustability.

Seat Fitting

The assembly continues with the addition of seat mechanisms, followed by armrests, gas stems, and the base. The chair now comes together as a complete unit.

Final Checks & Packing

Before dispatch, each chair is thoroughly inspected, air-cleaned, and carefully bagged. They’re then lined up and ready for loading.

Delivery

Chairs are loaded onto our custom-designed fleet of wagons, each one proudly featuring our product range, and sent out the same evening for next-day delivery across the UK.

Chairs-loading-for-delivery

Built for Speed. Backed by Quality. This entire process can be completed in just 24 hours. That means from the moment you place your order, your chairs are built, checked, packed, and shipped fast. At Alliance Seating, we make every hour count, so you don’t have to wait for great seating solutions.

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